Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed as a modular system. As a result of lower maintenance costs, enhanced motion control, plus a large list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries.

Electric Cylinders (or electro-mechanical cylinders) are captive linear actuators designed like a modular system.

As a result of lower maintenance costs, enhanced motion control, along with a large list of additional benefits, electric cylinders are rapidly replacing pneumatic cylinders in multiple industries. This versatile linear motion product provides internal guiding and anti-rotation features ideal for z-axis and z-theta dual-axis designs. Another unique feature of an electric cylinder could be the tubular structure, which shields the leadscrew or ball screw from dust, dirt, along with other environmental factors, letting it be employed in harsh conditions. Additional benefits include:

Accurate power over speed, position, and force

Smaller in size

Easy synchronization of multiple axes

Increased efficiency vs. hydraulic systems

Environmentally friendly (reduction in energy consumption, no using oil, or hazardous fire resistance fluids)

Suitable for high-temperature and clean application environments

Longer product life

Easy installation

Smooth, quiet operation

Highly customizable

Engineers can configure electric cylinders with a range of options, including different mount types like trunnion mounts, mounting feet, and ISO plates.

End effector customizations include imperial or metric threaded ends, clevis, or internal threads to mount other adaptors specific for your project. Electric Cylinders might be constructed with lead screw drives to hold costs low, prevent back driving, and offer anti-backlash options. Or, ball screws drives may be incorporated when higher efficiency and load-speeds are needed.

Standard electric cylinder sizes accept NEMA 17 and 23 motors in double or single stack lengths. Optional encoders can also be added. Other positioning accessories include home position sensors, limit sensors, end of travel sensors, and linear potentiometers. When modern-day linear motion is essential, adding a servo motor will produce more consistent torque across an array of speeds. Smart motors are an alternative and still provide a plug-and-play selection for an onboard drive and programmable controller. These numerous configuration options make electric cylinders unique and highly-customizable linear motion products.

Common purposes of electric cylinders are normally found both in the packaging and food processing industries. Other applications include pick-and-place lab automation functions, semi-conductor/wafer processing, as well as in the farming and agricultural industries. The technology and interface of electric cylinder linear actuators provide quick, economical change-overs and broader functionality, which makes them a good option for a variety of linear motion systems.

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