To ship a piece of glass, it demands to be crated and well secured. We create a crate all around each piece of glass which we ship. It wants to be a customized fit so that the glass can be adequately safeguarded. The photographs that go with the write-up are of us developing a crate for an 18″ by 30″ window. We use the exact same techniques when crating larger windows.

We start off by laying out a piece of one” thick, rigid foam insulation which can be purchased at a residence improvement center.

Then we lay the stained glass piece to be transported on the foam. I align two aspect of the glass with the edges of the foam.

Using a utility knife, I rating the foam together the two edges of the foam that want to be trimmed.

I then break the foam at the score line by lining the rating on the edge of the desk and firmly urgent equally finishes. It really helps make a popping sound which will scare the cat or any little kids in the spot.

Then I line up the resized insulation and reduce an identical piece making use of the lower foam as a template. Whilst I’m chopping foam, I cut numerous strips the width of a two by 4.

Listed here we have the “foam, glass, foam sandwich, ready for some wood crating.

Here is the “sandwich” and two of the 2 x four sized pieces of foam for the edges.

I place the foam edges about the sandwich so I can just take measurements for the two x 4’s I need.

Right here you can see the sandwich, surrounded by foam and 2 x 4’s

I get rid of the top layer of foam, so you can see what’s going on in relation to the stained glass.

I use pipe clamps to carefully squeeze the frame function jointly. The 2 x 4’s only set slight strain on the foam which is keeping the glass.

Now that the boards are lined up, the crate is ready to be assembled. I layer “squishy” foam beneath the panel and on top of it before replacing the best layer of foam. This way there will be a slight sum of give when the panel is becoming transported.

With pipe clamps keeping the wooden framework with each other, I use extra clamps to squeeze the aspect boards so that they line up flawlessly. This puts a slight pressure on the glass so it will sink into the foam somewhat and keep held tightly as it truly is delivered.

I shoot a couple of complete nails into the body to hold factors collectively. There is small hazard of hitting the glass since it’s so far absent from the edge of the crate. Then I can eliminate the pipe clamps. No want to shoot numerous nails, just two per joint, the aspect will hold the box with each other.

I fill the void in the best of the box with scrap styrene foam, that other shippers deliver to me.

Then I leading it of with yet another layer of foam sheet. I want there to be a tiny strain in the crate to hold factors from having also considerably play.

I established a sheet of directions inside of the box.

TO UNPACK YOUR GLASS Safely,

vacuum insulated glass PRY THE one” Extensive FOAM FROM THE EDGES ON One Aspect AND THEN THE Leading OR Base. THIS WILL Totally free UP THE FLAT FOAM SO YOU CAN Carry IT OUT, EXPOSING THE GLASS.

Suggestion THE GLASS Carefully AND Slowly. GLASS HAS Tiny Toughness WHEN LYING FLAT.

When THE GLASS IS VERTICAL YOU May possibly Have IT TO THE Location Exactly where YOU WANT IT AND Hang IT FROM CHAINS BY THE RINGS Offered.

I then mark the pieces of foam to get rid of 1st talked about in the unpacking guidelines.

Next I lower plywood to the measurement of the body. Two parts are needed.

I put the top in excess of the side with the guidelines, reduced it into spot and line it up with the body.

Then I screw 1″ long drywall screws all close to the prime to hold it down.

I raise the crate and gently idea it more than, producing sure to maintain the exposed foam on the underside to keep it from shifting.

With the bottom of the crate dealing with up and the foam aspect exposed, I am all set to attach the bottom plywood.

I established it in area and line it up.

Then use staples to keep it in place. I do this due to the fact I want it to be straightforward to consider the leading off of the box and difficult to consider the base off. That way, the consumer obtaining the situation will have a greater likelihood of achievement.

I compose recommendations on the two aspect of the crate, like, NO Action, FRAGILE GLASS, and DO NOT LAY FLAT. On the best, I insert arrows and the terms: “Take out screws this facet and read recommendations.”

Then I take the crate to the UPS store and hope they do not throw it or fall it also difficult. I determine if the driver will not throw it down on its’ facet and use it for a phase a lot more than when or twice, it’ll endure the journey.

Then I insure it for the retail value!

I obtained an e-mail from Debra Beatty, who followed these directions when sending a window to Granada from California by means of snail mail (US postmaster ground) and it received there fine. But I have had occasions exactly where customers received their home windows with a small crack, I imagine people occasions were simply because the packaging was so tight that there wasn’t any give to the bundle.